1.5mm² Solid Copper Cable
Conductor Specification: Single-strand solid Copper Conductor, cross-sectional area 1.5mm², diameter approximately 1.38mm, conductor DC resistance ≤12.1Ω/km (at 20℃).
Insulation Thickness: 0.7mm. The overall outer diameter is approximately 3.5mm when using PVC material, and approximately 3.3mm when using XLPE material.
Rated Voltage: 450/750V, can be used in AC 50Hz or 60Hz circuits, with a maximum short-circuit temperature tolerance of 160℃ (for XLPE) or 140℃ (for PVC).
Elongation at Break: ≥150% (for insulation layer), tensile strength ≥12MPa, ensuring it is not easy to break during installation.
2.5mm² Solid Copper Cable
Conductor Specification: Single-strand solid copper conductor, cross-sectional area 2.5mm², diameter approximately 1.78mm, conductor DC resistance ≤7.41Ω/km (at 20℃).
Insulation Thickness: 0.8mm. The overall outer diameter is approximately 4.2mm for PVC material and approximately 4.0mm for XLPE material.
Rated Voltage: 450/750V, short-circuit temperature tolerance is the same as the 1.5mm² specification, with a long-term operating temperature range of -15℃ to 70℃.
Bending Radius: Static bending ≥4 times the outer diameter, dynamic bending ≥6 times the outer diameter, adapting to complex wiring environments.
4mm² Solid Copper Cable
Conductor Specification: Single-strand solid copper conductor, cross-sectional area 4mm², diameter approximately 2.25mm, conductor DC resistance ≤4.61Ω/km (at 20℃).
Insulation Thickness: 0.8mm, overall outer diameter is approximately 4.8mm for PVC material and approximately 4.6mm for XLPE material.
Rated Voltage: 450/750V, can carry a maximum current of approximately 32A (when laid in air) and 26A (when laid underground), suitable for power supply of medium-power equipment.
10mm² Submersible Cable
Conductor Specification: Multi-strand stranded solid copper conductor (7 strands, each with a diameter of 1.35mm), total cross-sectional area 10mm², conductor DC resistance ≤1.83Ω/km (at 20℃).
Insulation Layer: Made of water-resistant ethylene propylene diene monomer (EPDM) rubber, with a thickness of 1.2mm and a breakdown voltage ≥15kV/mm.
Sheath Layer: Chloroprene rubber (CR) material, with a thickness of 1.5mm, overall outer diameter approximately 12mm, waterproof grade IP68, and can be used for a long time at a depth of 10 meters underwater.
Rated Voltage: 0.6/1kV, maximum carrying current approximately 57A, suitable for 5.5kW-7.5kW submersible pumps, with a short-circuit temperature tolerance of 250℃ (within 5 seconds).
1.5mm² Solid Copper Cable
Home Scenarios: Suitable for wiring of lighting circuits in living rooms and bedrooms, low-power lamps such as chandeliers and wall lamps (single lamp power ≤100W), and branch connections of smart switches and sockets.
Office Scenarios: Power connection lines for small office equipment such as printers, projectors, and routers, which can be hidden in wall trunking or ceiling 夹层 without affecting the appearance.
Commercial Scenarios: Power supply for decorative light strips (such as LED soft light strips) in convenience stores and clothing stores. Due to its small diameter and moderate Flexibility, it can be bent and installed along with the light strip shape.
2.5mm² Solid Copper Cable
Main Home Circuits: Main power supply lines for kitchen sockets (rice cookers, microwave ovens, etc.) and bathroom water heaters (≤2.5kW), which can meet the load requirements of most household appliances operating simultaneously.
Small Power Equipment: Power connections for household vacuum cleaners, washing machines, and air conditioners (1.5 horsepower and below), which can be surface-mounted on wall corners or buried in walls through pipes.
Temporary Power Supply: Temporary lighting or power supply for charging equipment (such as power banks and small refrigerators) during outdoor camping and small events, which is lightweight and easy to carry, and convenient for installation and disassembly.
4mm² Solid Copper Cable
High-power Household Appliances: Special lines for air conditioners of 2 horsepower and above, electric ovens (≥3kW), electric heaters, etc., to avoid line heating due to overload.
Industrial Auxiliary Lines: Power supply for control circuits of small machine tools and assembly line conveyors (power ≤5kW), adapting to the environment with much dust and slight vibration in the workshop.
Outdoor Projects: Power supply lines for garden landscape lights and fountain pumps (≤3kW), which can be directly buried underground or erected along the wall, with weather resistance meeting the requirements of long-term outdoor use.
10mm² Submersible Cable
Agricultural Irrigation: Power transmission for deep well submersible pumps (well depth ≤100 meters) and farmland irrigation stations, which can withstand sediment wear and water corrosion.
Aquaculture: Underwater power supply for fishpond aerators and circulating water pumps. The cable outer skin is resistant to fish and shrimp bites, and the insulation layer prevents algae attachment.
Municipal Engineering: Power Lines for submersible sewage pumps in urban sewage treatment plants and river dredging equipment, maintaining stable insulation performance in sewage and sludge environments.
Emergency Drainage: Power supply for temporary drainage pumps during flood disasters, which can work continuously in turbid water, and the cold resistance performance adapts to water temperatures below 0℃.
All cables use T2 high-purity electrolytic copper, with a copper content of ≥99.95% and a total content of impurities (such as iron, lead, tin) of ≤0.02%, ensuring a conductivity of ≥100% IACS (International Annealed Copper Standard). The current transmission loss is 5%-8% lower than that of ordinary oxygen-free copper.
The conductor of the 10mm² submersible cable is annealed, with flexibility improved by 30%, which can withstand repeated bending without breaking, adapting to the working condition of the submersible pump moving up and down.
Insulation and Sheath Materials
Regular Cables (1.5mm², 2.5mm², 4mm²): Two insulation options, PVC and XLPE, are provided. PVC Insulation has a lower cost and is suitable for dry indoor environments; XLPE insulation has better temperature resistance (long-term operating temperature 90℃), and its anti-aging performance is twice that of PVC, suitable for humid or large temperature difference scenarios.
Submersible Cable: The insulation layer is EPDM rubber, which has excellent water resistance (water absorption expansion rate ≤5%) and ozone resistance; the sheath layer is made of CR rubber, which is oil-resistant and chemical corrosion-resistant, can withstand acid, alkali, and salt solutions with a concentration of up to 10%, and has a flame retardant grade of UL94 V-0, self-extinguishing when exposed to open fire.
Style Design
Regular Cables: Available in black, white, and gray. The smooth surface is convenient for threading. The single roll length has two specifications: 100 meters and 200 meters. The reel is packaged with a high-strength hard paper tube, with anti-slip design on the edge, facilitating wire unwinding during construction.
Submersible Cable: Default black sheath (anti-ultraviolet aging), with raised stripes on the surface to enhance friction, facilitating dragging in wet and slippery environments; both ends can be pre-installed with waterproof joints (made of brass nickel-plated) according to requirements, with a joint protection grade of IP68, no additional sealing treatment is required during installation.
Conductor Manufacturing
Adopting continuous casting-rolling process: Copper ingots are melted at 1200℃, cast into copper rods (diameter 8mm) by a continuous casting machine, and then drawn into the required wire diameter through multiple rolling processes, ensuring the conductor surface is smooth, free of cracks, and the cross-sectional roundness error is ≤0.02mm.
Annealing Treatment: After drawing, the conductor enters a continuous annealing furnace and is softened in a nitrogen-protected atmosphere at 400℃ to eliminate internal stress, improve flexibility, and ensure no "dead folds" when bent.
Insulation Extrusion
Regular Cables: Using dry cross-linking extrusion process, the Insulation Material (PVC or XLPE) is melted by a screw extruder and evenly coated on the conductor surface. The extrusion speed is 300 meters per minute, and the insulation thickness deviation is controlled within ±0.05mm to ensure uniform electric field distribution.
Submersible Cable: The insulation layer adopts a three-layer co-extrusion process, with the inner layer being a semi-conductive shielding layer (thickness 0.2mm), the middle layer being an EPDM insulation layer, and the outer layer being a semi-conductive buffer layer. It is formed in one time through a special mold, and the interlayer bonding strength is ≥1.5N/cm to prevent water penetration.
Sheath Formation and Testing
Sheath Extrusion: Using rubber vulcanization extrusion process, CR rubber is bonded with the insulation layer at 180℃, and the vulcanization time is accurately controlled at 3 minutes to ensure the sheath density is ≥1.2g/cm³, without bubbles or pinholes.
Online Testing: Each meter of cable is tested by a spark tester (voltage 10kV), and if there are micropores in the insulation layer, it will alarm immediately; after the finished product, sampling is carried out for water immersion withstand voltage test (3 meters underwater, applying 1.5 times the rated voltage for 1 hour without breakdown).
Regular Cables (1.5mm², 2.5mm², 4mm²)
100 meters/roll: Packaged with a hard paper tube, the inner diameter of the paper tube is 12cm, the outer diameter is 30cm, both ends are sealed with thick cardboard, the outer layer is wrapped with 3 layers of waterproof kraft paper, and then covered with a transparent plastic film for moisture protection. Each roll is labeled with specifications, length, rated voltage, production date, and batch number.
200 meters/roll: Using a wooden reel (diameter 60cm), after the cable is neatly wound, protective plates are nailed on both sides of the reel, on which product information and warning signs (such as "Keep away from fire sources" and "Handle with care") are printed. The center of the reel has a Φ50mm shaft hole, facilitating mechanical handling.
Bulk Packaging: Every 10 rolls of 100-meter packaging or 5 rolls of 200-meter packaging form a pallet. The pallet is made of galvanized steel plate (size 120cm × 80cm). The cable rolls are fixed with strapping tapes, anti-collision corners are added at the four corners of the pallet, and the outer layer is covered with a rainproof cloth.
10mm² Submersible Cable
Standard Packaging: 50 meters/disc, using a high-strength plastic reel (impact strength ≥20kJ/m²). The two sides of the reel have handles for easy manual handling. Both ends of the cable are sealed in waterproof end caps, and the end caps are equipped with waterproof rubber rings to prevent water from entering during storage.
Customized Packaging: For longer lengths (such as 100 meters, 200 meters), steel reels can be used. The surface of the reel is galvanized for rust prevention, and it is equipped with detachable flange plates, which are convenient for recycling after on-site wire unwinding. Each reel is accompanied by a product certificate and an installation manual (including a schematic diagram of waterproof joint assembly).
Transportation Methods
Domestic Transportation:
Short-distance (≤500km): Transported by box-type trucks. A moisture-proof pad is laid in the carriage, and partitions are used between cable reels to prevent collision and wear; a forklift is used for loading and unloading, and the fork teeth are covered with Rubber Sheaths to avoid scratching the reels.
Long-distance (>500km): Priority is given to special line logistics and whole pallet transportation. The entire transportation process is tracked by GPS, and the temperature in the carriage is controlled at -5℃ to 35℃ (to prevent extreme temperatures from affecting insulation performance).
International Transportation:
Sea Transportation: Transported by containers. The reels are fixed on the anti-slip wooden frames in the containers. Desiccants (1kg per 10m³ space) are placed in the containers to prevent the cables from getting damp in the high-humidity marine environment.
Air Transportation: For samples or emergency orders, the cable rolls are compressed and packaged (the reels are removed and sealed with vacuum bags), with a single package weight ≤30kg, which meets the air transportation restrictions.
Delivery Time
Regular Specifications (1.5mm², 2.5mm², 4mm²): Sufficient inventory, shipped within 24 hours after ordering; if customized colors or lengths are required, production will be completed and shipped within 3-5 working days.
Submersible Cables: Standard 50-meter reel packaging is in stock, shipped within 48 hours after ordering; for special lengths or customized models with joints, shipment will be made within 7-10 working days.
Delivery Voucher: A logistics tracking number, packing list, and product inspection report (one per batch) are attached with the goods. Customers can check the logistics progress through the official website or customer service.
Sample Provision
Free Samples: New customers can apply for samples of various specifications (1 meter each for 1.5mm², 2.5mm², 4mm², and 0.5 meters for 10mm² submersible cables). The samples are free, and only the express fee needs to be paid (cash on delivery is supported).
Customized Samples: For samples with specific lengths, joints, or special colors, the cost will be charged according to the customization requirements (regular customization fee is 50-200 yuan, and the fee can be deducted from the payment when ordering within 30 days after the sample is sent).
Contents of Samples
Cable sample itself, product specification (including detailed parameter table), material inspection report (issued by a third-party organization, including indicators such as copper purity and insulation layer temperature resistance), and sample label (indicating sample number and production batch).
The submersible cable sample additionally provides a waterproof test video (showing the insulation resistance test result of the sample after being immersed in 1-meter water for 24 hours).
Application Process
Online: Submit information (company name, contact information, required specifications) through the "Sample Application" page on the official website. After approval, it will be sent within 1-2 working days.
Offline: Contact the regional sales manager, fill in the sample application form, and after confirming the requirements, the sample will be shipped directly from the nearest warehouse.
Quality Assurance
Warranty Period: Regular cables have a 5-year warranty, and submersible cables have a 3-year warranty (calculated from the date of receipt). During the warranty period, if there are quality problems caused by non-human damage (such as insulation layer cracking, conductor oxidation), new products will be replaced free of charge.
Responsibility Definition: For damages caused by improper installation by customers (such as excessive bending, use beyond the rated load), paid maintenance services are provided (material fees + labor fees are charged), and technical guidance is provided to avoid recurrence.
Return and Exchange Policy
Return: Within 7 days of receiving the goods, if there are wrong specifications, damaged packaging, or obvious defects in the products, a return can be applied for, and the round-trip freight will be borne by us; if it exceeds 7 days, a return can only be made after the technical department identifies it as a quality problem.
Exchange: If the product model does not match or the length is insufficient, an exchange can be applied for within 15 days of receiving the goods. The customer bears the return freight, and we bear the re-delivery freight.
Technical Support
Installation Guidance: Provide free online technical consultation (official website customer service, 400 phone calls), offer professional suggestions on wiring methods, bending radii, joint treatment, etc.; for complex scenarios, technical personnel can be arranged for on-site guidance (limited to provincial capitals and prefecture-level cities, travel expenses borne by the customer).
Testing Service: When customers have doubts about product quality, samples can be sent back to our laboratory, and a test report will be issued within 3 working days; if third-party testing is required, the cost will be borne by us (when it is indeed a quality issue).
Complaint Handling
Complaint Channel: Customers can file complaints through the official website's complaint portal, 400 hotline, email, or WeChat official account. Each complaint will be assigned a unique tracking number for customers to check the progress.
Handling Process: After receiving a complaint, the after-sales team will respond within 2 hours to confirm the problem details. For problems that can be solved online (such as technical consulting), a solution will be provided within 24 hours; for problems that require on-site handling (such as product replacement), a technician will be arranged to arrive at the site within 48 hours (for provincial capital cities) or 72 hours (for prefecture-level cities and counties).
Follow-up: After the complaint is resolved, a satisfaction survey will be conducted on the 7th day. If the customer is not satisfied with the handling result, it will be transferred to the quality supervision department for reprocessing, and the result will be fed back to the customer within 5 working days.
Hongtai Kablo Teknoloji Co., Ltd
E-posta: Export@qlcables.com
sales@qlcables.com
Tel/whatsapp:+86-18032066271
Ekle : Xiaokou Endüstriyel Kalkınma Bölgesi, Ningjin County, Xingtai City , Hebei Eyaleti, Çin
Telif Hakkı © Hongtai Cable Technology Co., Ltd Teknik Destek:Ronglida teknolojisi
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